ECO-GYM

ECO-WELLNESS Logo, Casei product line for gyms and sports facilities

ECO-WELLNESS

Rubber gym flooring and accessories for gyms, fitness centers, and sports facilities.

medium grain

Recycled rubber gym flooring for professional gyms

ECO-GYM is a medium-grain modular flooring made from SBR recycled rubber from ELTs, designed for gyms, weight rooms, functional training areas, and professional fitness facilities. The product line allows you to choose the size, thickness, and color based on the intended use and the type of sport practiced.

Training area with kettlebells and ECO-GYM flooring with black tiles

Material

Gomma da PFU

Thicknesses

10–50 mm

Area

Rough

What is it?

ECO-GYM is a sports flooring system with a textured surface made from recycled SBR rubber, designed to create resilient and modular surfaces in professional fitness facilities.

Where it is used

It is used in free-weight areas, functional training areas, cross-training zones, cardio areas, and professional fitness facilities. Outdoor use should be evaluated based on the subfloor, exposure, and installation requirements.

For those who

It is recommended for professional applications involving frequent use. The wide range of thicknesses helps protect the underlying flooring from impacts caused by accidentally dropped weights.


Medium Granules: Recycled SBR rubber from end-of-life tires.

3 sizes
: 1000 × 1000, 500 × 1000, and 500 × 500 mm.

7 thicknesses
, ranging from 10 to 50 mm depending on the size.


Colors: Five standard colors available.

REMADE
Certification regarding the percentage of recycled material is available upon request.

01 / Product

Technical flooring for professional fitness facilities

ECO-GYM is designed to create resilient flooring surfaces in high-traffic fitness facilities. The tiles allow for technical configurations for free-weight areas, cardio zones, functional training areas, and mixed-use circuits, with a range of thicknesses to choose from based on load capacity, intensity of use, and the type of subfloor. The product is characterized by the medium grain size of the aggregate used in its manufacture, a feature that gives it its distinctive rough surface.

ECO-GYM flooring installed in the free-weight area with professional equipment

Configurations

Versions and Mounting

Available with a continuous finish, without a joint pattern, or with a design that simulates four 500 × 500 mm modules placed side by side. Upon request: a mixture containing 5% or 20% EPDM.

LOCK Version

Mechanical anchoring system

ECO-GYM is also available in a version featuring the LOCK mechanical anchoring system. The connectors link the panels together, contributing to the stability of the flooring and maintaining a modular installation.

02 / Gallery

ECO-GYM at the gym: surface, finishes, and usage context

The images help you evaluate the surface finish, visual appearance, perceived thickness, and how the flooring integrates into the gym’s layout. Color options are available upon request and are subject to confirmation based on availability, quantity, and project requirements.

03 / Applications

Where to Use ECO-GYM

When modular flooring is needed for professional fitness spaces: free-weight areas, cardio machine areas, functional and cross-training zones, indoor environments, and outdoor applications—which should be evaluated based on exposure, subfloor, and installation requirements. The product’s rough surface and water permeability are distinctive features worth considering when selecting flooring based on the intended use.

Weight Rooms

For areas with equipment, dumbbells, and strength training activities, choose the thickness based on the loads and frequency of use.

Functional Training

For flexible spaces designed for functional training, circuit training, and bodyweight exercises or exercises using small equipment.

Cross-training

For high-intensity areas where resilient modules and surface stability are needed during training.

Cardio and Machines

For designated areas integrated into the gym’s layout, with visual continuity and a consistent surface between machines and exercise paths.

Indoor and outdoor fitness areas

For spaces with multiple intended uses. Outdoor use must be confirmed based on the subfloor, exposure, and installation method.

B2B and Government Projects

For supplies with technical specifications, documentation requirements, defined quantities, and technical contacts or government agencies.

04 / Specifications

Sizes, Thicknesses, and Technical Specifications

The choice of format and thickness affects stability, ease of use, load-bearing capacity, and maintenance. More information is available in the product data sheet, which can be requested via email. Before placing an order, please confirm the size, thickness, color, minimum quantity, version (with or without a joint), the LOCK system (if applicable), and any documentation required for the project, bid, or delivery.

Format10 mm15 mm20 mm25 mm30 mm40 mm50 mmNotes
1,000 × 1,000 mm10 mm, without a joint. LOCK system available.
500 × 1000 mmAvailable in sizes starting at 30 mm.
500 × 500 mmMOQ required.
ECO-GYM sizes and thicknesses available. Always check the most recent technical data sheet before placing an order.

Particle Size

< 3 mm

Selected medium-sized granules.

05 / Certification

REMADE Certification and Recycled Content

Upon request, ECO-GYM can be certified according to the REMADE specifications, which certify the percentage of recycled material. This documentation, which is required under the Minimum Environmental Criteria (CAM), is essential for public tenders and government contracts and must be requested at the time of ordering. The melange versions with EPDM are not covered by the certification.

The recycled content remains constant regardless of variations in thickness and dimensions and changes only with the color (kg of recycled material per kg of product):

91% Black “

87%
Rosso*

87% Green
*

84%
Azzurro*

84%
Gray*

*Custom colors available upon request with a minimum order quantity.

06 / Colors

Colors

ECO-GYM is available in black, the natural color of SBR rubber, and in red, green, light blue, and gray melange finishes with 5% or 20% EPDM. The colored finishes are available upon request: availability, minimum quantity, and a sample must be confirmed before placing an order.

07 / Installation

Installation and Layout Diagrams

The subfloor must be stable, level, dry, and free of dust or irregularities. Installation on solid substrates (concrete, asphalt) ensures the best long-term stability.

Installation Instructions

Support or bonding

Simple installation, polyurethane adhesive, or double-sided tape, depending on the expected duration of use and the substrate.

Installation Diagram

Recommended staggered layout

Better load distribution and, thanks to the holes and pins, greater stability between adjacent rows.

Outdoor Installation

Gentle slope

It promotes water drainage and prevents surface water from pooling.

08 / Cleaning and Maintenance

Routine and Major Maintenance

Regular cleaning helps maintain the flooring’s performance and hygiene.

Routine cleaning

Vacuuming and Microfiber

Vacuum cleaner with a HEPA filter for cleaning seams; microfiber cloth and neutral rubber cleaner.

Deep Cleaning

Washer-dryer

Periodically, or treat stains locally with a soft-bristled brush.

Products to Avoid

Solvents and waxes

Do not use solvents, acidic or alkaline cleaners, or wax-based products: they damage the surface.

09 / Documentation

REACH, EN 71-3, and Compliance

Technical and environmental documentation must be requested prior to placing an order, specifying the intended use, quantity, color, thickness, and project requirements.

REMADE
Certification of the percentage of recycled material, available upon request for CAM and competitive bids.

REACH (EC) 1907/2006
Product classified as an article; declaration of conformity available upon request. No SVHC substances exceeding 0.1%.

EN 71-3:2019
Migration of substances within the specified limits, certified by an accredited laboratory.

10 / FAQ

ECO-GYM Technical FAQs

Questions designed for designers, installers, retailers, and government agencies.

What is ECO-GYM?

ECO-GYM is a modular flooring system made from recycled SBR rubber derived from ELTs, manufactured by Casei Eco-System for professional gyms and fitness areas. This model features a textured surface achieved through the use of medium-sized SBR rubber granules during the manufacturing process.

What sizes and thicknesses are available?

The page lists the following sizes: 1000 × 1000 mm, 500 × 1000 mm, and 500 × 500 mm, with thicknesses ranging from 10 to 50 mm depending on the size. This information must be confirmed in the updated TDS.

What is the difference between the vented and non-vented versions? What is the LOCK system?

The seamless version features a continuous finish; the version with a joint simulates four 500 × 500 mm modules placed side by side. The LOCK system is a mechanical fastening system that connects the panels to each other via holes and pins, increasing the overall stability of the installation. The 10 mm thickness is available only in the seamless version.

Is ECO-GYM REMADE-certified?

Yes, upon request. The certification indicates the percentage of recycled material (91% in the black version, 87% in the red and green versions, and 84% in the light blue and gray versions) and is useful for CAM, competitive bids, and public administration. It must be requested at the time of ordering. Versions with EPDM are not included.

What information should I provide to Casei for a technical inquiry?

Area in square meters, intended use, type of subfloor, indoor or outdoor application, size, thickness, color, quantity, and required documentation.

B2B Request

Request a technical or sales evaluation for ECO-GYM

Casei Eco-System is a B2B manufacturer: it does not sell directly to individuals or gyms, but operates through a network of resellers and distributors. Contact us for technical details, documentation, and to be referred to the appropriate reseller or distributor for your purchase.

For a technical evaluation, please provide the surface area in square meters, intended use, substrate, desired thickness, color, and any required documents.

Before making contact, prepare the following:

  • Approximate area in m²;
  • type of subfloor and intended use;
  • desired thickness, size, and color;
  • Documents required for a project, bid, or supply contract.