Technical Design of an ECO-PROJECT Solution Made from Recycled Rubber

Custom Design / ECO-PROJECT

From an idea to a custom-designed solution made from recycled rubber

ECO-PROJECT is the Casei Eco-System program dedicated to the development of special products and components: analysis, concept development, technical design, prototyping, and production support.

Mold for manufacturing a component developed with ECO-PROJECT

FROM DESIGN TO COMPLETION

When an idea begins to take shape

Design does not end with the drawing. The transition to production requires translating the project’s geometries, characteristics, and objectives into concrete production tools and processes.

The mold represents one of the most visible aspects of this transformation: the point where technical development meets production.

CONCEPT → DESIGN → IMPLEMENTATION

A continuous process from the initial need to the concrete solution.

Beyond the Standard Product

When a catalog isn’t enough, the starting point is the project

ECO-PROJECT is designed to address needs that cannot be met by a standard product. The process begins by listening to the customer and analyzing the application in order to develop a solution that aligns with the project’s objectives.

Casei Eco-System’s expertise in processing recycled rubber is applied to the various stages of the process: concept development, technical design, prototyping, production management, and quality control.

The ECO-PROJECT Program

From Need to Production, Step by Step

Every project follows a progressive evolution. The various phases allow us to move from the initial idea to a defined, verified, and production-ready solution.

1. Needs Assessment

Let’s start with the application, the customer’s needs, and the goals that the new solution is intended to help achieve.

2. Concept Development

The requirement is transformed into an initial conceptual solution, identifying the direction to be pursued from a technical standpoint.

3. Technical Design

The concept is defined in terms of its technical characteristics in order to arrive at a design solution geared toward implementation.

4. Prototyping

When called for, prototyping makes it possible to turn the design into an initial tangible prototype and to refine the solution.

5. Production Management

Once the solution has been defined, the project moves on to the production phase and the manufacturing of the component.

6. Quality Control

The result is also monitored during the production phase to ensure it is consistent with the specifications defined during the design phase.

Inside the Trial

Design Meets Production

After the design, testing, and technical development phases, the time comes when the project takes shape. At this point, what was defined during the design phase enters the production process.

PRODUCTION PHASE

From Prototype to Production

ECO-PROJECT / PRODUCTION PROCESS

FROM DESIGN TO PHYSICAL FORM

A key stage in the manufacturing process: the technical design enters the production process.

REAL PROCESS

DESIGN

Geometries and characteristics are defined during the technical development phase.

MOLD

The project is transferred to the tools needed to move on to the implementation phase.

PRODUCTION

The developed solution moves from the design phase to its physical form.

Secondary raw materials used by Casei Eco-System for recycled rubber solutions

Material, Experience, Design

Recycled rubber can be used to create new solutions designed for specific needs

The Starting Point

Tell us what you want to achieve

You don’t need to come in with a fully developed project. You can start with a need, a sketch, an existing component, or simply an idea of what you want to achieve.

Purpose and Use

Describe what the solution needs to do, where it will be used, and what need it is intended to meet.

Available Information

Drawings, dimensions, images, samples, references, and requirements help you get a clearer picture of the project more quickly.

Project Phase

Indicate whether you are exploring an idea, developing a prototype, or looking for a path to production.

Frequently asked questions

ECO-PROJECT at a Glance

Is ECO-PROJECT a product line in the catalog?

No. ECO-PROJECT is a program dedicated to developing custom solutions based on customer needs.

Can I contact you even if I only have an idea?

Yes. The process can begin with a needs analysis and concept development, even before the actual technical design phase.

Is it possible to develop a prototype?

Prototyping is one of the phases included in the ECO-PROJECT development process when it is useful to test and refine the solution before production.

Does CASEI also oversee production?

The process includes production management and quality control, supporting the project beyond the design phase alone.

A new project can arise from a need

Do you have an idea you’d like to turn into an ECO-PROJECT?

Tell us what you want to create, where it will be used, and what information you already have. The first step is to work together to understand your needs and evaluate the most appropriate development path.