ECO-GYM TOP
ECO-WELLNESS
Rubber gym flooring and accessories for gyms, fitness centers, and sports facilities.
ultrafine particle size
Fine-Grain Rubber Gym Flooring
Modular resilient flooring made from recycled SBR rubber derived from ELTs, designed for free-weight areas, functional training, cross-training, and professional fitness areas. The ultra-fine particle size creates a compact surface with minimal drainage and a flat base.
Material
SBR recycled from ELTs
Thicknesses
10–50 mm
Particle Size
< 0.8 mm
What is it?
ECO-GYM TOP is a modular, resilient sports flooring system made from recycled rubber, featuring a compact surface created from ultrafine rubber powder.
Where it is used
Free-weight areas, functional and cross-training areas, indoor fitness spaces, and outdoor installations—to be evaluated based on support, drainage, exposure, and installation.
How is it different?
Compared to a medium-grain plate, it provides a finer finish and reduced drainage. The size, thickness, and fastening method should be selected based on the actual project.
Ultrafine Grain, < SBR Powder, 0.8 mm.
3 sizes
: 1000 × 1000, 500 × 1000, and 500 × 500 mm.
7 thicknesses
, ranging from 10 to 50 mm depending on the size.
REMADE
Certification regarding the percentage of recycled material is available upon request.
Standard color
: Uncolored black.
01 / Product
Compact flooring for professional fitness facilities
ECO-GYM TOP is made from ultrafine-grained recycled SBR rubber granules agglomerated with polyurethane resin. Its flat surface promotes adhesion to the substrate; its reduced drainage compared to medium-grained products should be taken into account during design, particularly for outdoor applications.
Configurations
Surfaces and EPDM Compound
The smooth version has no joints; the second finish simulates four 500 × 500 mm slabs placed side by side. Mixes containing 5% or 20% EPDM are available upon request.
LOCK Version
Mechanical anchoring system
ECO-GYM TOP is also available in a version featuring the LOCK mechanical anchoring system. The connectors link the ultra-fine-finish panels, contributing to the stability of the flooring and maintaining a modular installation.
LOCK Connector
Connection between the plates
Details of the LOCK System
02 / Gallery
ECO-GYM TOP at the gym
The images show the black finish, the modular design of the plates, and their integration with functional training and weight room equipment.
Fitness Area and Bodyweight Exercises
Details of the Surface and Joints
Fully Equipped Functional Training Area
03 / Applications
Where to Use ECO-GYM TOP
ECO-GYM TOP is suitable for free-weight areas, functional training areas, cross-training zones, and indoor and outdoor fitness areas. For each project, factors such as loads, support, installation durability, drainage, and exposure must be evaluated.
Weight Rooms
For areas with barbells, dumbbells, and exercise machines, determine the thickness based on the loads and intended use.
Functional Training
For circuit training, bodyweight exercises, and workouts with small equipment.
Cross-training
For high-traffic areas where a resilient and stable modular surface is needed.
Indoor Fitness Areas
For commercial spaces with a mix of equipment and traffic patterns, with installation coordinated with the existing subfloor.
B2B and Government Procurement
For projects with defined quantities, technical documentation, CAM requirements, or specifications.
For a comprehensive overview of selection criteria and applications, see the page on recycled rubber gym flooring.
04 / Specifications
Sizes, Thicknesses, and Technical Specifications
The choice of size and thickness affects stability, ease of use, load-bearing capacity, and maintenance. Before placing an order, it is advisable to confirm the size, thickness, minimum quantity, version (with or without a joint), the LOCK system (if applicable), and any documentation required for the project, bid, or supply.
| Format | 10 mm | 15 mm | 20 mm | 25 mm | 30 mm | 40 mm | 50 mm | Notes |
|---|---|---|---|---|---|---|---|---|
| 1,000 × 1,000 mm | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | 10 mm, without a joint. |
| 500 × 1000 mm | – | – | – | – | ✓ | ✓ | ✓ | Available in sizes starting at 30 mm. |
| 500 × 500 mm | – | – | – | – | ✓ | ✓ | ✓ | Minimum order required. |
Particle Size
< 0.8 mm
Ultrafine SBR rubber powder.
05 / Certification
REMADE Certification and Recycled Content
Upon request, ECO-GYM TOP can be certified according to the REMADE standards, which certify the percentage of recycled material. This documentation, which is required under the Minimum Environmental Criteria (CAM), is essential for public tenders and government contracts and must be requested at the time of ordering.
The black version is made from 89% recycled material
The recycled content remains constant regardless of variations in thickness and dimensions. Certification must be requested before placing an order.
89% Black “
“
06 / Colors
Colors
ECO-GYM TOP is available in black, the natural color of SBR rubber. The product photo shows the standard finish of the product.
Black
07 / Installation
Installation and Layout Diagrams
The subfloor must be stable, level, dry, and free of dust or irregularities. The installation method should be chosen based on the expected service life, the substrate, and the loads.
Support
Compact and smooth
Concrete or asphalt offer the best long-term stability.
Methods
Support or Mounting
Simple installation, polyurethane adhesive, or double-sided tape, depending on the project and substrate.
Diagram
Recommended staggered layout
It promotes even load distribution and is recommended for use with hole-and-pin systems.
Once installation is complete, the surface must be even, free of lifting, and properly adhered to the substrate. Edges and corners can be trimmed using appropriate cutting tools; for complex installations, it is recommended to consult a qualified professional.
08 / Cleaning and Maintenance
Cleaning, Storage, and Precautions
Routine cleaning
Vacuum cleaner with a HEPA filter, a microfiber cloth, and a neutral cleaner specifically designed for rubber; avoid using too much water.
Deep Cleaning
Wash and dry, or spot-clean with a more concentrated neutral detergent and a soft-bristled brush.
Products to Avoid
Do not use solvents, acidic or alkaline cleaners, or wax-based products, as they may damage the surface and compromise its friction properties.
09 / Documentation
REACH, EN 71-3, and Compliance
Technical and environmental documentation must be requested prior to placing an order, specifying the intended use, quantity, color, thickness, and project requirements.
REMADE
Certification of the percentage of recycled material, available upon request for CAM and competitive bids.
REACH (EC) 1907/2006
Product classified as an article; declaration of conformity available upon request. No SVHC substances exceeding 0.1%.
EN 71-3
Migration of elements within the specified limits, certified by an accredited laboratory.
10 / FAQ
ECO-GYM TOP Technical FAQs
Questions designed for designers, installers, retailers, and government agencies.
What is ECO-GYM TOP?
It is a modular, resilient sports flooring system made from recycled SBR rubber derived from ELTs, produced using ultrafine rubber particles smaller than 0.8 mm and designed for professional fitness applications.
What is the difference between ECO-GYM TOP and ECO-GYM?
ECO-GYM TOP uses ultrafine aggregate and has a more compact surface with reduced drainage. ECO-GYM uses medium-sized aggregate and has a rougher, more permeable finish. The choice depends on the environment and the project requirements.
What sizes and thicknesses are available?
The 1000 × 1000 mm size is available in thicknesses ranging from 10 to 50 mm, including 25 mm; the 500 × 1000 and 500 × 500 mm sizes are available in 30, 40, and 50 mm thicknesses. The 500 × 500 mm size requires a minimum order, and the 10 mm thickness is available only in a seamless version.
Does ECO-GYM TOP absorb water?
Ultrafine grain size reduces permeability compared to medium-grain plates, but this should not automatically be interpreted as impermeability. For outdoor applications, slope, proper drainage, and an assessment of the subgrade are required.
Is ECO-GYM TOP REMADE-certified?
Yes, upon request. The certification indicates the percentage of recycled material—89% for the black version—and is useful for CAM, competitive bids, and public administration. It must be requested at the time of ordering. Versions with EPDM are not included.
How do you clean the floor?
For routine cleaning, use a vacuum with a HEPA filter, a microfiber cloth, and a neutral rubber cleaner. Avoid solvents, acidic or alkaline cleaners, and wax-based products. Cleaning is faster and easier than with medium-grit plates.
Are there any accessories available for connecting the edge?
ECO-GYM RAMP can be installed to blend the flooring with the existing surface. Compatibility, thickness, and availability must be confirmed before placing an order.
What information should be submitted for a technical evaluation?
Area in m², intended use, expected loads, type and condition of the subfloor, indoor or outdoor environment, size, thickness, version, installation method, and required documentation.
B2B Request
Request a technical or commercial evaluation for ECO-GYM TOP
Casei Eco-System is a B2B manufacturer: it does not sell directly to individuals or gyms, but operates through a network of resellers and distributors. Contact us for technical details, documentation, and to be referred to the appropriate reseller or distributor for your purchase.
For a technical evaluation, please provide the surface area in square meters, intended use, substrate, desired thickness, color, and any required documents.